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SimsiteŽ
PERMALUBEŽ BEARINGS
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PermalubeŽ
High
Performance Bearings
PermalubeŽ is the name of a range of high quality, high
performance, structural composite guide bearings.
PermalubeŽ Bearings are uniquely different from any other
bearings on the market. They are significantly superior to
other guide bearings because they are a structural
composite offering rigidity to the rotating element as
well as sell-lubricating qualities without galling or
seizing on the shaft. PermalubeŽ Bearings are precision
machined, which Ensures maximum longevity because the load
of the shaft is equally distributed over the length of the
bearing. |
The following are just some of the
highlights of Permalube bearings:
PERMALUBEŽ BEARINGS HAVE A
LOW COEFFICIENT OF FRICTION:
PermalubeŽ Bearings have an extremely low coefficient of
friction because they have graphite and PTFE embedded
throughout the composite. Graphite and PTFE are excellent
lubricants which give PermalubeŽ its self-lubricating
qualities. When lubricated by water, oil, or grease,
PermalubeŽ is ideal for use as guide bearings, rudder
bearings, stern tube bearings, oil seal bearings and
stabilizing bearings.
PERMALUBEŽ BEARINGS WILL NOT FAIL OR SEIZE ON A SHAFT:
In the event that lubrication is suddenly cut off from the
bearings, PermalubeŽ Bearings will not melt or seize on the
shaft as would plastic or elastomer bearings. PermalubeŽ
Bearings can withstand dry running for a period of time before
the clearances will start to open up, but the bearings will
never completely fail. This has saved the life of many
rotating elements.
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PERMALUBEŽ
BEARINGS HAVE HIGH MECHANICAL
STRENGTH:
The unusually high mechanical strength gives PermalubeŽ
Bearings many advantages over conventional bearings.
PermalubeŽ Bearings are not poured or molded, rather, they are
precision machined from a solid bar of PermalubeŽ material.
Because the fibers in PermalubeŽ are not chopped up or cut,
PermalubeŽ Bearings have a much higher shear strength, bond
strength, flexural strength and tensile strength. PermalubeŽ
Bearings will not crack or break like carbon bearings. The
high mechanical properties enable the bearings to withstand
higher loads and torque requirements.
PERMALUBEŽ
BEARINGS CAN WITHSTAND HIGH TEMPERATURES:
PermalubeŽ Bearings can withstand extremely high flash
temperatures ( 1000 Deg. F) and continuous running
temperatures of 300 degrees F. Because of this unique quality,
PermalubeŽ will not melt, get spongy or soft or seize on
the shaft. Other bearing materials such as thermoplastics,
rubber and elastomers, cannot take flash temperatures and will
literally melt on the shaft if they see any dry running
at all. |
 LONGER LIFE FOR THE ROTATING ELEMENT
WITH PERMALUBEŽ
BEARINGS:
Because PermalubeŽ Bearings hold the shaft more securely than
conventions guide bearings, radial movement in the shaft is
reduced. This increases the life of the entire rotating
element, especially bearings, mechanical seals and wear
rings. When PermalubeŽ Bearings are installed with a
PermalubeŽ Impeller and PermalubeŽ Casing Rings, the length to
diameter requirement of the rotating element is
substantially changed by lowering the impeller mass and by
increasing the stability (support) of the rotating
element.
CORROSION, EROSION & ELECTROLYSIS
PROBLEMS ARE ELIMINATED WITH
PERMALUBEŽ BEARINGS:
Since PermalubeŽ is basically an inert composite, electrolysis
is greatly reduced. Additionally, PermalubeŽ Bearings
seal against the casing or bearing housings, which prevents
leakage and therefore eliminates corrosion and erosion
damage. This is critical because it insures that the
bearings will be secured properly in the casing or housing,
eliminating the risk of severe damage to the entire
rotating element.
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PERMALUBEŽ
BEARINGS REDUCE SHAFT WEAR:
Wear problems can be overcome by installing PermalubeŽ
Bearings. PermalubeŽ Bearings have graphite as well as
PTFE which substantially reduces frictional wear on the
shaft. Additionally, the structural fibers in PermalubeŽ
offer extremely high anti-galling characteristics. The
highly polished surface finish of PermalubeŽ Bearings
reduces unnecessary wear on the shaft as well as the
bearings.

ABRASION RESISTANCE:
One of the many unique features of PermalubeŽ Bearings is
the outstanding resistance to abrasion and its low rate of
wear even in adverse conditions. The bearing has the
ability to pass abrasive particles across the surface of
the bearing into the flushing grooves. The particles do
not embed themselves into the bearing surface and
therefore cause less shaft wear. Circular flushing grooves
can also be machined into the bearings to help pass
abrasive particles.
Applications:
PermalubeŽ Bearings are excellent for all applications
where bearings are submerged or partially submerged in a
liquid or lubricant or where liquid can be piped for
lubrication.
Marine:
Propeller shaft bearings for all blue water vessels in
stern- lube form or in struts, rudder bearings, or shaft
bearings for all vessels with inboard engines including
pleasure, fishing, general work boats, dredgers,
freighters, naval vessels and icebreakers.
PermalubeŽ Bearings should be used with all
centrifugal pumps in salt-water applications.
Hydro
Bearings:
Stave bearings for water turbines are available in
sheet torn, strip form and in shorter strip |
pieces
for ease of installation. These bearings can be
vertical or horizontal. The precision machining and
structural integrity of the PermalubeŽ Bearing
enables high loads to be transmitted over the entire
length of the bearing insuring minimum
deflection/wear and maximum longevity. Industrial:
Permalube Bearings may be used
in all centrifugal pumps for main intake, river water
cooling, water supply, cooling towers, circulation,
irrigation, sewerage, crude oil, and water turbines.
Additionally, PermalubeŽ Bearings are excellent for
bearing applications in conveyors, agitators! mixers,
classifiers and pulp mills.

The above vertical turbine
screen wash pump is manufactured with PermalubeŽ Spider
Bearings, Throttle Bushing and Guide Bearings. One of the
biggest advantages of the Permalube Bearing is its ability
to take dry start up until the f reaches the bearing to
lubricate the surfaces. PermalubeŽ Bearings have graphite
and PTFE built into the resin system
to enable these bearings to endure dry running on
start-up. This pump was manufactured by the Sims Pump
Company for a major power utility company in Maryland.
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TECHNICAL DATA:
Load Capacity:
The maximum load that can be supported by a PermalubeŽ Bearing
will depend upon the type of loading on the bearing. The
highest load capacity will be under steady loads and lowest
under dynamic or oscillating loads which produce fatigue
stresses on the bearing. PermalubeŽ Bearings have
maximum load capacity for steady loads of 20,000 psi and
15,000 psi for dynamic or oscillating loads.
Bearing Length:
Bearing length influences the
distribution of load along the length o the bearing. A bearing
that is heavily loaded and has a long length will,
because of shaft deflection, have a disproportionately high
unit loading at its ends; therefore a length to diameter ratio
(LID) of greater than 2.0 is not recommended.
Conversely, short bearings, those with a (LID) ratio of less
than .25, are not recommended because of possible
potential problems.
Surface Velocity:
PermalubeŽ Bearings can operate
over a wide range of operating velocities. They can operate at
speeds up to 550 sfpm with a maximum PV value up to and
including 20,000 psi-sfpm. The excellent performance is the
result of the special lubricants built into the composite.
PV Factor:
The PV factor is the product of
unit loading times surface velocity This factor is used as a
guide in determining the useful life of the bearings. The
maximum PV factor for PermalubeŽ Bearings is excellent with a
20,000 psi-sfpm rating.
Calculation of PV
Factor:
PV is the product of P, the bearing unit load in psi, and
V, the rubbing velocity in surface feet per minute (sfpm).

The applied
load, W, is the working load in pounds and is assumed to be
uniformly applied along the length of the bearing. The
projected area is the product of the bearing length, L, and
the shaft diameter, D, in inches.
The surface velocity, V, is calculated by using the following
formulas:
For Rotating Motion (Steady Loads):
V = .262 x N x D
For
Oscillating or Dynamic Loads:
V = .00291 x a x c x D
a = Amplitude
in degrees on either side of the mean position
c = Frequency
in cycles per minute
n= revolutions per minute

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Bearing Sizes:
Avoid thin wall bearings. Bearings with a wall
thickness of less than 125 inches should be avoided
since thin-walled bearings have reduced load
capacity. (Approximately 50% less load capacity than
normal rated bearings.)
Avoid long and short bearings. Bearings with a
length to diameter ratio (LID) of greater than 2.0
and less than .25 should be avoided.
Sufficient operating clearances: Proper running
clearances are critical for good bearing
performance. Dynamic applications involving
continuous rotation at higher speeds or elevated
temperature applications require additional
clearance. All Permalube bearing clearances are set
at the factory. (See Installation Instructions)
Shaft
Material:
The shaft is an equal part of the bearing assembly. The
importance of proper shaft material cannot be
overemphasized. Most steel alloys are acceptable as shaft
materials. Hardened steel shafts offer better performance
in high load applications. Surface finish is also very
important. The rougher the surface finish, the shorter the
bearing life. A surface finish between 8 t0 16 micro
inches will insure the most effective bearing performance
by assuring maximum bearing wear resistance and the lowest
coefficient of friction.
Housing Material:
To insure maximum performance and longevity of the
bearing, the bore of the housing should be machined and
free of any burrs. It is imperative that the Bearing
Housing be machined concentric. After assembly, the shaft
should be properly aligned with the motor or driver. All
Permalube Bearings will be pressed into the housing with
an interference fit. (See Chart A) |
Lubrication:
PermalubeŽ Bearings can be
lubricated with water, salt water, oil, grease or the
liquid being pumped. Liquid lubricants will reduce the
coefficient of friction and bearing wear. To insure
maximum longevity, the lubricant should be constantly
maintained and kept free from abrasive contaminants if
possible.
Oil lubricants and greases attract contaminating particles
which may shorten bearing life. To minimize bearing
contamination, the use of oil or grease seals are
recommended.
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Chart A |
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INTERFERENCE FITS |
| |
|
Diameter Of
PermalubeŽ
Bearing |
Recommended
Diametrical
Interference |
|
1
|
Inch |
.003 |
Inch |
|
2 |
|
.003 |
|
|
3 |
|
.003 |
|
|
4 |
|
.004 |
|
|
5 |
|
.005 |
|
|
6 |
|
.006 |
|
|
7 |
|
.007 |
|
|
8 |
|
.008 |
|
|
9 |
|
.009 |
|
|
10 |
|
.010 |
|
|
11 |
|
.010 |
|
|
12 |
|
.010 |
|
| Above 12 Inches |
Consult Factory |
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Operating Clearances:
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Proper running
clearance is a critical factor in bearing performance.
Clearances are necessary to accommodate swell, thermal
expansion and an adequate liquid lubrication film in the
bearing. (See Chart B) |
Dry Clearance = (running Clearance)
+ (Housing Interference Fit) + (Swell
Factor) + (Thermal Expansion)
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| Chart B |
| PERMALUBEŽ
GUIDE BEARING CLEARANCES |
| Shaft or Sleeve
Diameter |
Recommended Diametrical
Dry Clearance |
| |
|
|
|
|
|
| |
1 |
Inch |
|
.010 |
Inch |
| |
2 |
|
|
.014 |
|
| |
3 |
|
|
.016 |
|
| |
4 |
|
|
.018 |
|
| |
5 |
|
|
.020 |
|
| |
6 |
|
|
.022 |
|
| |
7 |
|
|
.024 |
|
| |
8 |
|
|
.026 |
|
| |
9 |
|
|
.028 |
|
| |
10 |
|
|
.030 |
|
|
Above |
10 |
Inches |
Consult Factory
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PHYSICAL PROPERTIES - COMPARISON CHART
| Property |
SimsiteŽ
Permalube A |
SimsiteŽ
Permalube B |
Thordon XL |
Nylon
6/6 |
UHMW |
TFE |
Bronze |
Tensil Stregth
(psi) |
15,000 |
16,000 |
5,000 |
11,800 |
3,255 |
4,110 |
35,000 |
Shear Strength
(psi) |
10,000 |
10,500 |
6,551 |
10,500 |
- - |
- - |
28,000 |
| PV(Pres. x
Vel.) |
20,000 |
25,000 |
12,000 |
3,500 |
2,500 |
10,000 |
50,000 |
| Youngs Compressive Modulus
(psi) |
1,500,000 |
1,700,000 |
71,000 |
350,000 |
150,000 |
- - |
5,600,000 |
Impact Strength
(ft-lbs/in) |
3.0 |
3.0 |
3.0 |
6.0 |
12.05 |
4.4 |
40.2 |
| Coefficent of Thermal
Expansion (in/in/˚C) |
1.8×10¯
|
1.7×10¯
|
15×10¯
|
6.5×10¯
|
38×10¯
|
10×10¯
|
1.8×10¯
|
| Water Absorption(%) |
1.5 |
1.5 |
1.3 |
6.5 |
0.01 |
0.03 |
0 |
| Hardness
Rockwell(M) |
90 |
95 |
73 |
83 |
64 |
60 |
96 |
| Coefficent of Friction |
.12 |
.10 |
.15 |
.18 |
.14 |
.22 |
.23 |
| Maximum Operating
Temperature(˚F) |
250 |
300 |
225 |
300 |
180 |
500 |
212 |
| Specific Gravity |
1.3 |
1.38 |
1.21 |
1.14 |
0.9 |
2.17 |
8.83 |
Misalignment:
Alignment is a critical factor in bearing longevity.
Bearings operating with correct shaft alignment have a
uniform loading distribution along the length of the
bearing. Shaft misalignment reduces the contact area and
shifts the bearing loading (pressure) distribution to one
end of the bearing as seen in figure (b). When there is
substantial misalignment, the contact areas reduced to one
end of the bearing forming a parabolic wear pattern in the
bearing as shown in figure (c). When the edge pressure
produces stress that approaches or exceeds the compressive
strength of the material (30,000 psi), crushing will
occur, causing extreme wear of both the bearing and the
shaft. Figure (d) shows the shaft deflection of a bent
shaft and the hourglass wear pattern on the bearing.
SIMSITEŽ
PERMALUBEŽ BEARINGS, another innovative product of the
Sims Pump Valve Company Inc., who specialize in marine and industrial guide
bearings for rotating equipment.
A tradition of innovation continues
Sims has been delivering new ideas in pump and bearing
technology for more than 75 years. From the invention of the
original Sims Pump Valve in 1919 through the development of
totally non-metallic Simsite Pumps today, Sims has been an
innovator in marine and industrial pump applications. The Sims
guarantee of customer satisfaction stands firmly behind each
of its products and services.
Other outstanding Simsite Products include
impellers, casing rings, complete pumps, and various
structural and decorative applications. Sims is ready to help
you save time, money and valuable equipment with Simsite
Products. Contact our engineering department for full details
. . . because you can achieve the ideal!
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